Weld and Cleaner Quality Process

Weld and Cleaner Quality Process
Process:
The process for ensuring good quality by the welder and cleaner.
Definitions:
Procedure:
Welder

1. Ensure the size, color, and profile of every frame matches on the computer with the information on the barcode.
   1. Material will measure 3/16” larger than what is listed on the computer and sticker.
2. Place the welder number sticker next to the barcode on every window.
3. Every fifth window, measure all four pieces of vinyl and initial the welder number sticker.
   1. The tolerance for the lengths is no more than 1/16”.
4. When an offset or tower is caught, adding tape to a fixture should be used as a last resort and should only be added to one fixture (top and bottom).

Cleaner

1. Visually inspect all four corners.
   1. Look for towers, holes, and proper cleans.
2. On the same fifth window that was checked by the welder, measure the length, width, and check if the window is square.
   1. The tolerance for the length and width is 1/16”.
   2. The tolerance for being out of square is 1/8”.
   3. Initial the other side if the welder number sticker.